— 模切加工

Die-cutting

A processing method that uses a die to precisely cut materials, suitable for rapid, high-volume production of complex shapes from flat materials like paper, plastic, and foam.

Rapid PrototypingMass ProductionPrecision CuttingDiverse MaterialsIrregular Shapes

— Cost

Medium

— Lead Time

Sample 3-7 days · Production 7-15 days

— Suggested MOQ

500+

— Materials

9 types

What is it

Die-cutting is a manufacturing process that cuts flat materials into specific shapes. It works by using a pre-made 'die' (sharp steel blades bent into the desired shape and mounted on a base) to apply pressure to the material, precisely cutting, creasing, or kiss-cutting it through a stamping or rotary process. This technique is particularly well-suited for soft or semi-rigid materials such as paper, plastic films, foam, rubber, and fabrics. Die-cutting is favored for mass production of custom-shaped products due to its high efficiency and cutting consistency.

Best for

Product Packaging Boxes
Cushioning Pads
Electronic Gaskets
Labels & Stickers
Creative Paper Products
Custom Cards

Materials

Cardboard
Corrugated Board
Foam
Rubber
Silicone
PET
PP
PE
Non-woven Fabric

Advantages

High efficiency, up to hundreds of cuts per minute, suitable for large-scale production
Clean cut edges, typical tolerance can be controlled within ±0.1mm
Suitable for complex or irregular two-dimensional shapes, high design flexibility
Reduces labor costs, improves production consistency and product yield
A single die can stably produce hundreds of thousands of pieces, ensuring consistent quality

Limitations

High initial tooling cost, suitable for large orders with MOQ 500-1000 pieces or more
Only applicable for cutting and creasing flat materials, not for 3D forming
Die life is limited, requiring regular replacement or maintenance, especially for hard materials
Not suitable for some extremely thick or hard materials (e.g., metal sheets)
Die manufacturing takes time, not ideal for very short lead time small quantity prototyping

Frequently Asked Questions

What is the minimum order quantity for die-cutting?+

The economic benefits of die-cutting typically become apparent when order volumes reach 500-1000 pieces or more. Since die creation is a fixed cost, smaller orders will result in a relatively higher per-unit cost. For small quantities or prototypes, it may be less cost-effective than processes like laser cutting, which do not require a die.

What material thicknesses can die-cutting handle?+

Die-cutting machines can handle a wide range of material thicknesses, from thin films (approx. 0.05mm) to thick cardboard, corrugated board, or foam (up to 10mm or more). This depends on the material type, hardness, and the pressure and precision capabilities of the die-cutting equipment. We recommend providing material samples for evaluation.

What level of cutting precision can die-cutting achieve?+

Die-cutting precision can typically be controlled within ±0.1mm or even higher, especially when using precision dies and advanced equipment. For applications requiring extremely tight tolerances, we employ more precise die manufacturing techniques and strict quality control processes to ensure accuracy.

What is the difference between die-cutting and laser cutting? How do I choose?+

Die-cutting offers advantages in speed and lower per-unit cost (for mass production) with clean cut edges, but requires an initial investment in a die. Laser cutting requires no die, making it suitable for small batches, high complexity, or prototyping, but it is slower and may leave carbonized or melted edges. If your order volume is large and the shape is fixed, die-cutting is more cost-effective. For small batches, rapid prototyping, or extreme complexity, laser cutting might be more suitable.