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— EVA 泡棉內襯

EVA Foam Insert

Lightweight, cushioning, and protective, EVA foam inserts offer custom protection and sophisticated presentation for your products.

Cushioning ProtectionCustomizableLightweightShock AbsorptionProduct Presentation
— Cost
Medium
— Lead Time
Sample 5-10 days · Production 10-20 days
— Suggested MOQ
500+
— Materials
5 types

What is it

EVA foam is a closed-cell foam material made from ethylene-vinyl acetate copolymer, known for its excellent elasticity, cushioning, sound insulation, and thermal insulation properties. When used as a product insert, it is typically die-cut or precision CNC-cut to perfectly fit the product's shape, providing comprehensive protection against impact damage during transit or storage. It also enhances the product's presentation. Its lightweight nature does not add significant bulk to packaging, and it offers a degree of water and chemical resistance.

Best for

  • Electronics Packaging
  • Precision Instrument Liners
  • Gift Box Cushioning
  • Toolbox Inserts
  • Cosmetic Gift Sets
  • Collectibles Protection

Materials

  • EVA Foam (various densities)
  • Conductive EVA
  • Fire-retardant EVA
  • Anti-static EVA
  • Flocked EVA

Advantages

  • Excellent cushioning and shock absorption, protecting products from impact
  • Precisely customizable shapes for a perfect product fit
  • Lightweight and durable, adding minimal packaging burden
  • Available in various colors, densities, and surface treatments
  • Closed-cell structure prevents water absorption, offering moisture and mold resistance
  • Enhances the visual and tactile quality of product packaging

Limitations

  • Higher tooling or CNC programming costs, suitable for orders with MOQ 500 units or more
  • Poor high-temperature resistance; prolonged exposure to sunlight or high heat may cause deformation
  • Surface is relatively prone to scratches, not suitable for applications requiring extreme abrasion resistance
  • Recycling process is relatively complex, less environmentally friendly than pulp molding

Frequently Asked Questions

What is the minimum order quantity (MOQ) for EVA foam inserts?+
Typically, the minimum order quantity (MOQ) for EVA foam inserts is 500 units, considering the fixed costs associated with tooling or CNC programming. For larger or more complex designs, the MOQ might increase. Smaller batches are possible but will incur significantly higher unit costs.
What colors and hardness levels are available for EVA foam inserts?+
EVA foam inserts are available in a wide range of colors, commonly black, white, and gray, but custom Pantone colors are also possible. Hardness (density) typically ranges from 25 to 60 degrees, with higher values indicating greater firmness. We will recommend the most suitable density based on your product's weight, shape, and required protection level.
What are the pros and cons of EVA inserts compared to pulp molded inserts?+
EVA inserts generally offer superior cushioning protection and product presentation compared to pulp molded inserts, and they are moisture-resistant, making them suitable for precision or high-value items. The drawbacks are higher tooling and unit costs, and more complex recycling. Pulp molding is more environmentally friendly and lower cost, but offers less protection and refinement.

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